I, too, have a fail to eject with my new 20" match grade barrel.
As jshelby3 stated, a complete fail to cycle.
I've observed the bolt traveling only 1/3 the way back and returning to battery. Bolt face never clears the ejection port. Spent case is returned to chamber when bolt returns to battery. This behavior is consistent, with no variations.
Build details:
BHW .264 LBC, 20" Heavy Match, with rifle length gas port at 0.095".
Gas Block is an EGW low profile clamp on.
Gas Tube is a HM rifle length.
Upper is a DP MS "Mil-spec".
The lower is borrowed from a functioning .223 build (for now) with a stock rifle-length buffer and spring.
The bolt carrier is also from another functioning rifle (I've tried two).
Bolt is a Type II from Tactical Ammunition, with 3 gas rings.
Dragon's Head Muzzle brake/compensator.
Ammunition:
New Horned Cases, neck sized for eccentricity, chambered and reamed.
123 Gr AM AX bullets
MR 8208 (I've tried loads between 26.0 and 28.4 grains.)
CCU 450 primers
No muzzle velocity has been measured, but after 60 rounds 100 yard groups are consistent and PIA / POI are within reason, as the scope required little adjustment.
I've performed the usual verifications (block alignment, leakage checks, obstruction checks of the tube, block and gas port, etc.) and have found nothing out of the ordinary. Bolt carrier travels smoothly when using the charging handle, with even resistance. No debris was observed when running wet or dry patches through the barrel during cleaning intervals for break-in.
I am at a dead-end. The only thing I can imagine is the possibility of an undersized gas port, but I don't know what the standard size is for this barrel configuration.
Sorry for the lengthy post, but it my hope is that someone will spot the culprit.
Thanks!
David